Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Manufacturing System
Did you know that contemporary fiber optic wire networks function at speeds of up to 190 meters per minute? This astonishing productivity is made possible by sophisticated production methods designed for high-speed manufacturing.
Such setups are built to handle multiple wire variants, including connection cables and compact buffered wires. Their compact design, commonly less than 26 meters, makes them ideal for contemporary plants.
Incorporation into intelligent production networks ensures smooth functioning. Through MES/ERP connectivity, these fiber secondary coating line production lines provide unmatched exactness and performance. This makes them a top choice for enterprises striving to remain at the forefront in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined production systems are key to satisfying the rising demand for steadfast connections. Such mechanisms are engineered to produce high-quality fiber optic cables that energize current communication infrastructures. By leveraging modern innovations, they provide for accuracy and speed in all phases of the manufacturing process.
Understanding the FTTH Manufacturing Line
An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers strengthened by iron or FRP materials, merging with protective sheathing. The result is a durable and efficient solution for fast digital connectivity.
It supports multiple materials, such as PVC, LSZH, and PE resins. This versatility confirms it accommodates varied market demands. Furthermore, the quad-head fiber payout mechanism delivers accurate strain regulation, ensuring precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its precision and efficiency. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are reshaping the process by which fiber wires are made. Our high-tech system merges accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It secures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fiber cable sheathing line management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Attribute | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Reliable and exact performance |
| ERP Integration | Live process supervision |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Optimal Operator Work Level | User-friendly setup |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.